Showing posts with label manufacturing. Show all posts
Showing posts with label manufacturing. Show all posts

The Lean Primer: Solutions for the Job Shop Review

The Lean Primer: Solutions for the Job Shop
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The Lean Primer: Solutions for the Job Shop ReviewTHE LEAN PRIMER fills a void in the plethera of Lean books in the market. The simple explanation of Lean tools, as well as the actual plant examples, allow you to see these tools in action. What I really like about this book is the photos from shops that you can tell are in the midst of implementing Lean. No staged photos here in this book! Great job in making the bridge from all the other books on the tools and concepts to actual demonstrating it through examples.The Lean Primer: Solutions for the Job Shop OverviewThe Lean Primer will allow you to train the organization to understand how critical the implementation of Lean principles and processes are to your short and long term success. It will provide the various reasons why an organization must go Lean, as well as detailing what Lean is. Lean will be explained in the terms of Stabilize, Flow, and Sustain with reference to the following topics of lean vision, waste, value stream mapping, 5S, takt time, buffer and safety stock, continuous flow, standard work, quick changeover, kanban, visual controls, mistake-proofing, leveling, paced withdrawal, visual production control, runners, TPM, and kaizen. Each of these tools will also be explained with digital photos from world-class shops from across the US that shared their best practices.

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Dynamic Manufacturing: Creating the Learning Organization Review

Dynamic Manufacturing: Creating the Learning Organization
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Dynamic Manufacturing: Creating the Learning Organization ReviewThe book is extremely refreshing and useful in terms of its different perspective from the conventional manufacturing management assumptions and theories, which still influence the America's management practices today. The book explores key manufacturing infrastructure issues such as capital budgeting, organization structure and performance measurement and demonstrates how these can affect, positively or negatively, the performance of the manufacturing companies in pursuing it sustainable competitive advantage over its competitors.
The book is well structured and the arguments are very consistent with one another. In analyzing different elements leading to a superior manufacturing organization,the importance of learning and adaptation to change are emphasized, while the difficulties of creating the new infrastructure that a company may encounter and the key role that management can play are also emphasized.
The points the authors propose are impressive using reliable case studies. For example, the case histories of the three presentative investment decisions that illustrate the problems with the modern capital budgeting paradigm are instrumental for better understanding. The calculations of total factor poductivity (TFP) for two contrasting products illustrate the TFP performance easurement technique convincingly. The tables and figures in each chapter, provided as further illustrations, also aid in generating neat and explicit explanations.
The author's treatment is complete since the book provides a great deal of information and shows today's managers why it is necessary and how to implement the fundamental changes if they want to create a world-class organization that builds a competitive advantage through manufacturing excellence. It is very comprehensive in addressing issues associated with creating and managing a dynamic, learning manufacturing organization at the corporation level and at the factory level. However, not all the technical details are provided in the sense that the book is more a "know-why" than "know-how" guidance.
The book is directed at managers throughout a manufacturing company, not just the management of the manufacturing function. In my opinion, capital investors, top management, manufacturing managers, project managers, industrial engineers, design engineers, and any other ambitious engineers in manufacturing companies should read this book carefully and keep in mind some insights and principles that the authors address in the book. As advocated by the authors, "learning is the bottom line".
...Dynamic Manufacturing: Creating the Learning Organization OverviewIt is management, and particularly managers' willingness to learn and change -- not unfair competition or unsupportive economic policies -- that is at the heart of America's manufacturing crisis, contend Robert Hayes, Steven Wheelwright, and Kim Clark. These world-renowned authorities on manufacturing and technology base their conclusion on studies of hundreds of American and foreign firms. Writing for general managers in this long-awaited successor to their award-winning Restoring Our Competitive Edge, the authors go beyond the structural decisions -- the "bricks and mortar" of facilities and equipment -- to the infrastructure of a manufacturing company: the management policies, systems, and practices that must be at the core of a world-class organization. Most importantly, they address the difficulty of creating that infrastructure, emphasizing the management leadership and vision that are required. This thorough and comprehensive volume points out the weaknesses of traditional management practices, which are built into authoritarian, hierarchical organizations. The authors show dramatically how many companies today are breaking out of this "command and control" mentality and creating a whole new set of relationships involving workers and managers, engineering, marketing and manufacturing, and suppliers and customers, which is giving them a competitive advantage in the international marketplace. Comparing the companies that are winning with those that are losing market position, Hayes, Wheelwright, and Clark conclude that the key differences are that the winners focus on creating value for customers, continual improvement, quick adaptability to change, and extracting the full potential of their human resources. They constantly strive to be better, placing great emphasis on experimentation, integration, training, and the building of critical organizational capabilities. They are, in short, "learning" organizations. Dynamic Manufacturing explores in depth such key infrastructure issues as capital budgeting, performance measurement, organizational structure, and human resource management, demonstrating how they interact to foster productivity growth, new product development, and competitive advantage. The book shows today's managers how to implement the changes that must be made if they want to create a truly superior manufacturing company. Taking concerned, committed managers step-by-step on the path toward better products, lower costs, and increased profits, this seminal work provides a road map for manufacturing firms seeking to build a competitive advantage through manufacturing excellence.

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Fab: The Coming Revolution on Your Desktop--from Personal Computers to Personal Fabrication Review

Fab: The Coming Revolution on Your Desktop--from Personal Computers to Personal Fabrication
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Fab: The Coming Revolution on Your Desktop--from Personal Computers to Personal Fabrication ReviewThis book brings welcome attention to the neglected field of personal, general-purpose manufacturing. He argues that the technology is at roughly the stage that computing was when minicomputers were the leading edge, is good enough to tell us something about how full-fledged assemblers as envisioned by Drexler will be used, and that the main obstacle to people using it to build what they want is ignorance of what can be accomplished.
The book presents interesting examples of people building things that most would assume were beyond their ability. But he does not do a good job of explaining what can and can't be accomplished. Too much of the book sounds like a fund-raising appeal for a charity, describing a needy person who was helped rather than focusing on the technology or design process. He is rather thoughtless about choosing what technical details to provide, giving examples of assembly language (something widely known, and hard enough to use that most of his target users will be deterred from making designs which need it), but when he describes novel ideas such as "printing" a kit that can be assembled into a house he is too cryptic for me to guess whether that method would improve on standard methods.
I've tried thinking of things I might want to build, and I'm usually no closer to guessing whether it's feasible than before I read the book. For example, it would be nice if I could make a prototype of a seastead several feet in diameter, but none of the examples the book gives appear to involve methods which could make sturdy cylinders or hemispheres that large.
The index leaves much to be desired - minicomputers are indexed under computers, and open source is indexed under software, when I expected to find them under m and o.
And despite the lip service he pays to open source software, the CAM software he wrote comes with a vague license that doesn't meet the standard definition of open source.Fab: The Coming Revolution on Your Desktop--from Personal Computers to Personal Fabrication Overview

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